Flow Meter Selection Guide
General selection
Choosing a flow meter can be
considered from five aspects: flow meter performance, fluid characteristics,
installation conditions, environmental conditions and economic factors. The
five detailed factors are as follows:
1. Instrument performance: flow
meter accuracy, repeatability, linearity, range, flow range, signal output
characteristics, response time, pressure loss, etc.
2. Fluid characteristics:
temperature, pressure, density, viscosity, chemical corrosion, abrasion,
scaling, miscibility, phase transition, conductivity, sound velocity, thermal
conductivity, specific heat capacity, isentropic index;
3. Installation conditions:
pipeline layout direction, flow direction, length of straight pipe section on
the upstream and downstream sides of the detected part, pipe diameter,
maintenance space, power supply, grounding, auxiliary equipment (filter,
deaerator), installation, etc.;
3. Environmental conditions:
ambient temperature, humidity, electromagnetic interference, safety,
explosion-proof, pipeline vibration, etc.
4. Economic factors:
instrument purchase cost, installation cost, operating cost, calibration cost,
maintenance cost, instrument service life, spare parts, etc.
Selecting steps
1. Select the available flow
meter types according to the types of fluid and five considerations (there
should be several types for selection);
2. Collect data and price
information of the primary election types to for in-depth analysis and
comparison;
3. Using the elimination
method to gradually pick up 1 or 2 types, and then make comparative analysis according
to the five factors and determine the primary target.
Matters needing attention
1. Fluid characteristics mainly
refer to gas pressure, temperature, density, viscosity, compressibility, etc.
Since the volume of gas varies with temperature and pressure, it should be
considered whether the temperature / pressure compensation .is equipped.
2. Instrument performance refers
to the accuracy, repeatability, linearity, range ratio, pressure loss, initial
flow, output signal and response time of the flow meter. When choosing the flow
meter, it shall be carefully analyzed and compared with the above indicators,
and the instrument shall be selected that can meet the requirements of
measuring medium flow.
3. Installation conditions refer
to gas flow direction, pipeline direction, upstream and downstream straight
pipeline length, pipe diameter, space position and pipe fittings, etc., which
will affect the accurate operation, maintenance and service life of the gas
flow meter.
4. Economic factors refer to the
purchase cost, installation cost, maintenance cost, calibration cost and spare
parts, which are also affected by the performance, reliability and life of the
gas flow meter.
5. Precision level and function
of the instrument should be selected according to the measurement requirements
and the use of the occasion. In cases where the accuracy
level is selected, such as level 1.0, level 0.5, or higher, for process
control, different accuracy levels are selected according to the control
requirements. Some just check process flow, without having to do precise
control and measurement, lower precision grade, such as 1.5, 2.5, 4.0, can be
chosen and even then you can choose cheap plug-in magnetic flow meter for medium
velocity measurement.
6. Instrument range and diameter should also be paid attention when choosing a flow meter. When measuring the general
medium, the full flow of the electromagnetic flow meter can be in the medium
flow rate range of 0.5-12m /s, which has a wider range to choose. The selected instrument
specifications (diameter) and process piping size may not the same, it shall
consider whether measuring flow range within the scope of the flow velocity,
namely when the pipeline flow velocity is low which can not meet the
requirement of the flow meter, or under the velocity, the measurement accuracy
can't promise, it need to reduce the port size of flow meter, thus improve the pipe
flow velocity, so as to get satisfied measurement results.
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